Every device and system, including software and configuration should perform reliably to its optimum level. Cotmac's analysis has assisted organizations in assessing applications and helped customers to improve timeliness, accuracy, and stability.
Cotmac’s knowledge and experience has enabled many OEMs and end users to increase performance of their green and brown field projects and R&D processes. Cotmac's control system engineering study focuses on the analysis and design of control systems.
Cotmac study methods imply right from selection of the parts by describing the project on paper with as many details as possible. Identifying requirements during Study takes into consideration the expansion possibilities and the potential future. A lot of detail goes into building a control system and there are a lot of small components such as terminal blocks, labels, jumpers, different gauges and colors of wire and so on and so forth. We make this process a simple and seamless work so that it makes the project move up smoothly.
At this point, it is not clear how conservative designs may need to be to prevent the failures. In this stage, however, we do not focus on design conservatism, but rather on elucidating how process and equipment designs relate to success or failure. Whether it be SISO or MIMO we have legacy expertise and have delivered more than 10K+ projects. Our expertise in understanding your needs gives us the advantage of being the subject matter expert (SME) in controls and how it may impact performance.
Sample Study topics/ objectives include:
Wastewater treatment plant automation using Siemens DCS with remote ET200M I/O modules connected via optical link on Profibus protocol.
Read MoreAutomation of wastewater treatment plant with Biological Nutrient Removal (BNR) process using Siemens S7-300 PLC system in the US market.
Read MoreA CO2 extraction & purification segment of a carbonated soft drinks manufacturer wanted to ensure high productivity.
Read MoreLeading automotive manufacturer achieved significant cost savings through productivity enhancements by upgrading engine shop line through automation with poka-yoke system.
Read MoreDeveloped a comprehensive PLC control system for test rigs for gearbox systems which required high speed and high torque capabilities.
Read MoreMulti-utility vehicle line capacity expansion and automation of new fixtures for dash line, using Siemens fail safe system.
Read MoreSystem integration services for automation of sand as well as the moulding plant, and creation of a centralized management system.
Read MoreImproving operational effectiveness by upgrading the automated assembly line by installing an RFID system to track parts throughout the line.
Read MoreAutomation of 30MW Power Plant with two boilers using Siemens DCS control system to increase productivity and drive cost savings.
Read MoreEnergy management system for an agricultural waste biogas plant to reduce operating costs for the entire life cycle of plant.
Read MoreAutomation of CO2 extraction & purification process in a carbonated soft drinks manufacturing plant using S88 based modular programming implementation.
Read MoreAutomation in a distillery manufacturer was aimed at reducing manual intervention to minimize production time, molasses wastage and manual error.
Read MoreEngineering, development and commissioning of a brewery plant in U.S., to improve brew length and maximum brew per day.
Read More100 TPD milk powder plant automation to ensure standardized milk quality, enhance production capacity and reduce losses due to perishability.
Read MoreFrom studying the requirements to commissioning of the control system for rice mill machinery with conveyors, elevators, and storage tanks.
Read MoreDeep freezer automation across different sections in the plant to keep the seafood fresh and ready to sell, using Allen Bradley.
Read MoreAutomation of vegetable oil treatment plant for better productivity and consistent product quality, using S7-300 / S7-400/ PCS7 based architecture.
Read MoreAutomation of gas mixing plant in a steel line to reduce manpower and operation cost by creating a centralized operation system.
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