Industry 4.0 brings new opportunities and challenges for our customers. Sometimes these changes could be incremental or disruptive and may require a complete migration to a new system.
Our engineers monitor key technological developments on a real-time basis to help our customers select and migrate to the right control system.
The technical expertise and implementation experience of our consultants enable them to predict challenges and develop flexible and scalable migration & consolidation solutions, keeping in mind the future needs of our customers.
 
              	Cotmac has undertaken simple and complex migration projects across the globe.
Cotmac's Migration services ensure that the legacy systems are upgraded while preservng the intellectual properties of the legacy systems to the extent possible.
With more than three decades of experience, we offer strategy and stability throughout the complex and overwhelming process of migration.
Cotmac is equipped with technologies to perform all control systems migrations. Our experts understand old control systems like S5 / SLC 5 and we have migrated them to the latest control systems. We are also equipped with the latest SCADA systems to perform SCADA migrations.
We help customers to:
 
                   
                   
                   
                Wastewater treatment plant automation using Siemens DCS with remote ET200M I/O modules connected via optical link on Profibus protocol.
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                Automation of wastewater treatment plant with Biological Nutrient Removal (BNR) process using Siemens S7-300 PLC system in the US market.
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                A CO2 extraction & purification segment of a carbonated soft drinks manufacturer wanted to ensure high productivity.
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                Leading automotive manufacturer achieved significant cost savings through productivity enhancements by upgrading engine shop line through automation with poka-yoke system.
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                Developed a comprehensive PLC control system for test rigs for gearbox systems which required high speed and high torque capabilities.
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                Multi-utility vehicle line capacity expansion and automation of new fixtures for dash line, using Siemens fail safe system.
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                System integration services for automation of sand as well as the moulding plant, and creation of a centralized management system.
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                Improving operational effectiveness by upgrading the automated assembly line by installing an RFID system to track parts throughout the line.
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                Automation of 30MW Power Plant with two boilers using Siemens DCS control system to increase productivity and drive cost savings.
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                Energy management system for an agricultural waste biogas plant to reduce operating costs for the entire life cycle of plant.
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                Automation of CO2 extraction & purification process in a carbonated soft drinks manufacturing plant using S88 based modular programming implementation.
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                Automation in a distillery manufacturer was aimed at reducing manual intervention to minimize production time, molasses wastage and manual error.
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                Engineering, development and commissioning of a brewery plant in U.S., to improve brew length and maximum brew per day.
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                100 TPD milk powder plant automation to ensure standardized milk quality, enhance production capacity and reduce losses due to perishability.
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                From studying the requirements to commissioning of the control system for rice mill machinery with conveyors, elevators, and storage tanks.
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                Deep freezer automation across different sections in the plant to keep the seafood fresh and ready to sell, using Allen Bradley.
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                Automation of vegetable oil treatment plant for better productivity and consistent product quality, using S7-300 / S7-400/ PCS7 based architecture.
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                Automation of gas mixing plant in a steel line to reduce manpower and operation cost by creating a centralized operation system.
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